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Condition monitoring involves recording the status of the machines at regular intervals by measuring important values in order to recognize impending problems in the system. The goal is to recognize imminent damage early enough so that a faulty machine part can be repaired or replaced before it leads to consequential damage or a partial or complete breakdown of the system.
The specific purpose of condition monitoring is to collect and process sensor data (e.g. oscillations, temperatures, lubricant conditions, pressures, flows) that can be used to assess the overall condition of the system.
Deviations from normal process or system conditions are caused by defects, which can occur for a variety of reasons. If corresponding countermeasures are not taken, this can quickly lead to a malfunction and breakdown of the system. Monitoring the sources of defects through the analysis of machine parameters can make it possible to recognize malfunctions as early as possible in order to take preventive action. Possible responses can include, for example, an error message or warning to the operator or an automated action for fault clearance and prevention of damage all the way up to automatic shutdown.
The integration and systematic implementation of condition monitoring provides many advantages:
•System components are only repaired or replaced when actually necessary. Potential defects are recognized early on in operation.
•Reliability can be significantly increased by integrating condition monitoring into the process.
状态监测包括通过测量重要值定期记录机器的状态，以识别系统中即将出现的问题。目标是尽早识别即将发生的损坏，以便在故障部件导致系统的间接损坏或部分或完全故障之前对其进行维修或更换。
状态监测的具体目的是收集和处理可用于评估系统整体状况的传感器数据（例如振荡、温度、润滑条件、压力、流量）
与正常工艺或系统条件的偏差是由缺陷引起的，这些缺陷可能由于各种原因而发生。如果不采取相应的对策，这可能很快导致系统故障和崩溃。通过分析机器参数来监测缺陷的来源，可以尽早识别故障，以便采取预防措施。可能的响应可以包括，例如，向操作员发出错误消息或警告，或自动清除故障和防止损坏，直至自动停机。
状态监测的集成和系统实施提供了许多优势：:
•在运行初期就识别出潜在的缺陷，只有在实际需要时才对系统部件进行维修或更换。
•通过将状态监测集成到过程中，可以显著提高可靠性。